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» The Letterville BullBoard » Letterhead/Pinstriper Talk » Halo sign

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Author Topic: Halo sign
Wayne Webb
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Has anyone ever made halo letters? Any tips?
Thanks

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

Posts: 7403 | From: Chipley,Florida,United States | Registered: Oct 1999  |  IP: Logged | Report this post to a Moderator
Mark M. Kottwitz
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Member # 1764

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The hardest part was welding the returns to the face, and sealing it so there are no light leaks...

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Mark Kottwitz
Kottwitz Graphics
Ridgely, MD
www.SeeMySignWork.com
--------------------------
Imagination is more important than knowledge. -- Albert Einstein

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Wayne Webb
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Thanks Mark. What about cutting them out of plastics, like HDU or PVC, on a router; have you done that too?

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

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John Byrd
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I did a set out of PVC and they work just fine.

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John Byrd
Ball Ground, Georgia
770-735-6874
http://johnbyrddesign.com
so happy I gotta sit on both my hands to keep from wavin' at everybody!

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Wayne Webb
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John, What thickness PVC did you use? How deep/wide was the cavity and where did you get your LED's.

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

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John Byrd
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Can't find the pictures, it has been a while. Best I can recall I had the letters cnc cut for me- one set out of 1/2" and one set of 3/4" with centers cut out kind of like a reverse outline. Then glued them together to make a letter 1 1/4" thick with 3/4" recess for the LEDs.Painted with acrylic latex. Used leftover Gemeni threaded rod for the mounting. Worked great and they still look good. LEDs are exposed to the elements with no issues. Recess isn't deep enough for critters to nest. YMMV Got the LEDs from AlumaPanel

[ August 04, 2016, 10:19 AM: Message edited by: John Byrd ]

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John Byrd
Ball Ground, Georgia
770-735-6874
http://johnbyrddesign.com
so happy I gotta sit on both my hands to keep from wavin' at everybody!

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Wayne Webb
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Thanks John!

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

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Dave Sherby
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I made a cross for a church out of HDU and put LED's in the back myself for halo lighting. Worked real well. I hollowed out the inside then flowed in some PB resin epoxy for a hard, dead smooth surface and used 3M VHB tape to mount the modules and some screws with little wire brackets into the epoxy to hold the wires in place. It's been 8 years without a problem.

You just have to make sure the font has wide enough stroke for the LED modules. I used 1.5 inch HDU

[ August 04, 2016, 06:47 PM: Message edited by: Dave Sherby ]

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Dave Sherby
"Sandman"
SherWood Sign & Graphic Design
Crystal Falls, MI 49920
906-875-6201
sherwoodsign@sbcglobal.net

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Wayne Webb
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Thanks Dave, can't wait to try it.

--------------------
Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

Posts: 7403 | From: Chipley,Florida,United States | Registered: Oct 1999  |  IP: Logged | Report this post to a Moderator
   

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