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» The Letterville BullBoard » Letterhead/Pinstriper Talk » Foam Cutter; almost done

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Author Topic: Foam Cutter; almost done
Wayne Webb
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Member # 1124

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Got the motors turning today. I made a vector file in SignWizard, turned it into G-code in Aspire, which has Mach3 post processors, and Mach3 executed it with no problem. I still have to calibrate the software so that size and cutting is precise, make sure everything is adjusted, heat up the wire, and it should be ready to cut some foam.

https://www.youtube.com/watch?v=gtvnMzLoJo0&feature=youtu.be

https://www.youtube.com/watch?v=gWUmRcmVq1c&feature=youtu.be

https://www.youtube.com/watch?v=U1d8KZKKBhI

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

Posts: 7403 | From: Chipley,Florida,United States | Registered: Oct 1999  |  IP: Logged | Report this post to a Moderator
Craig Sjoquist
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Member # 4684

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Excellent & good size table

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Craig Sjoquist
http://www.592sign.net
3220 N.O.B.T
Orlando Fl. 407-592-7446 vikinwolf@gmail.com

Posts: 1588 | From: Orlando Fl. | Registered: May 2004  |  IP: Logged | Report this post to a Moderator
Wayne Webb
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Member # 1124

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Thanks Craig. It's large enough to cut two 3x4x10 blocks of foam simultaneously. Multiple wires can be added for production work, and I plan to add a 5th axis later. The electronics for that have already been built into the controller so I just have to add the mechanics.

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

Posts: 7403 | From: Chipley,Florida,United States | Registered: Oct 1999  |  IP: Logged | Report this post to a Moderator
Wayne Webb
Resident


Member # 1124

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I calibrated Mach 3 to thefoam cutter and had a little 2" packing foam to try it out on. So I threw together this vector file of a "monument sign" in SignWizard, turned it into G-Code in Aspire, and exported it to Mach 3. I had the wire temperature and feed rate set about right and this is what it did.
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[ September 05, 2015, 10:57 PM: Message edited by: Wayne Webb ]

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

Posts: 7403 | From: Chipley,Florida,United States | Registered: Oct 1999  |  IP: Logged | Report this post to a Moderator
Wayne Webb
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Member # 1124

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This is the cutter, moving all four axes to a zero point. Axis X to A, and Y to B are slaved together now. But with a few clicks of the mouse they become independent and able to do tapered cuts.
https://www.facebook.com/451568945003095/videos/vb.451568945003095/507401116086544/?type=3&theater

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

Posts: 7403 | From: Chipley,Florida,United States | Registered: Oct 1999  |  IP: Logged | Report this post to a Moderator
Wayne Webb
Resident


Member # 1124

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As far as being ready for work, the foam cutter is fully operational now. All that is left is to install limit switch and emergency stop systems, install the bed and some safety panels on the Y and A axis. So I designed a few decals to stick on the guards.

 -

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

Posts: 7403 | From: Chipley,Florida,United States | Registered: Oct 1999  |  IP: Logged | Report this post to a Moderator
Ian Stewart-Koster
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Member # 3500

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Great work, Wayne!

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"Stewey" on chat

"...there are no limits when you aim for perfection..." Jonathan Livingston Seagull

Posts: 7014 | From: Highgrove via Toowoomba, Queensland, Australia | Registered: Dec 2002  |  IP: Logged | Report this post to a Moderator
Dave Sherby
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Member # 698

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Very cool Wayne

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Dave Sherby
"Sandman"
SherWood Sign & Graphic Design
Crystal Falls, MI 49920
906-875-6201
sherwoodsign@sbcglobal.net

Posts: 5396 | From: Crystal Falls, MI USA | Registered: Apr 1999  |  IP: Logged | Report this post to a Moderator
Dan Sawatzky
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Member # 88

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The machine is very cool but I look forward to seeing what you create with it!

-grampa dan

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Dan Sawatzky
Imagination Corporation
Yarrow, British Columbia
dan@imaginationcorporation.com
http://www.imaginationcorporation.com

Being a grampa is one of the the most wonderful things in the world!!!

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Wayne Webb
Resident


Member # 1124

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Thanks guys. I just ordered a little foamcutting toolpath program and next will be a block of foam. Creations soon to follow, http://www.foamcuttingsoftware.com/eng/devfoampro.asp

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Wayne Webb
Webb Signworks
Chipley, FL
850.638.9329
wayne@webbsignworks.com

Posts: 7403 | From: Chipley,Florida,United States | Registered: Oct 1999  |  IP: Logged | Report this post to a Moderator
   

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