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» The Letterville BullBoard » Letterhead/Pinstriper Talk » How to cover the seams in multiple pieces of plywood?

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Author Topic: How to cover the seams in multiple pieces of plywood?
Steve Racz
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Hello Letterheads,

I will be doing a storefront sign that requires multiple pieces of plywood to cover the length.

How do i make the seams less noticeable?

Thanks in advance,
Steve

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Steve Racz
Racz's Handcarved Signs

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mike meyer
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West Systems epoxy and Bondo has worked for me in the past......

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Mike Meyer Sign Painter
189 1st Ave n P.O. Box 3
Mazeppa, Mn 55956

We are not selling, we are staying here in Mazeppa....we cannot re-create what we have here....not in another lifetime! SO Here we are!!!!!!!

www.mikemeyersigns.com

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Steve Racz
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Thanks Mike.

I will be installing the plywood in pieces so i need to fill the seams after the plywood is installed.

Does this change anything in your answer - i know bondo dries quickly but west systems doesn't.

Sorry to be so dense... [Frown]

Thanks,
Steve

[ March 14, 2005, 12:49 PM: Message edited by: Steve Racz ]

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Steve Racz
Racz's Handcarved Signs

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Bob Rochon
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quote:
Originally posted by Steve Racz:
Hello Letterheads,

How do i make the seams less noticeable?


With effective layout and design, which I'm sure will be no problem for you Steve.

Being installed in multiple sections I can't see any way to effectively cover the seams. If you keep the eye on the design elements than they won't even notice the seams.

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Bob Rochon
Creative Signworks
Millbury, MA
508-865-7330

"Life is Like an Echo, what you put out, comes back to you."

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Steve Racz
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Thanks Bob for the encouraging words!

This is a pretty simple layout - the customer just wants "Weichert Realtors" in very large letters (must be painted in the historic district). it will be black letters on pantone yellow background - that's the Weichert colors (very noticeable but not my first choice).

I'm also doing a hanging carved sign if they can get a variance for it (no new projecting signs are allowed in the historic district - the previous owner was grandfathered in). I'm realling looking forward to doing the hand carved sign, but not so much the store front signs because once a sign gets over a certain size it's hard for me to handle (one man shop).

I was hoping there was some kind of trick to hide the seams.

Thanks,
Steve

[ March 14, 2005, 01:36 PM: Message edited by: Steve Racz ]

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Steve Racz
Racz's Handcarved Signs

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Si Allen
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If you scarf the joints ( cut them off at a 45° angle ) the overlap helps to hide the joint!

[For Your Information]

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Si Allen #562
La Mirada, CA. USA

(714) 521-4810

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siallen@dslextreme.com

"SignPainters do It with Longer Strokes!"

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Steve Racz
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Excellent Si - Thank you!!!

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Steve Racz
Racz's Handcarved Signs

Posts: 1078 | From: New Jersey | Registered: Jan 2004  |  IP: Logged | Report this post to a Moderator
Kelly Thorson
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A word of caution....is there enough temperature or humidity fluctuation that you need to allow for expansion and contraction....if so don't try to cosmetically cover the seams.

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“Did you ever stop to think, and forget to start again?”
-Winnie the Pooh & A.A. Milne

Kelly Thorson
Kel-T-Grafix
801 Main St.
Holdfast, SK
S0G 2H0
ktg@sasktel.net

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Steve Racz
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Hi Kelly,

Good point!

Yes. We get really humid summers in south jersey. In fact the current signs (done by someone else long ago) are actually warped although they weren't fastened with many screws.

I like when a sign is installed and you see no fixtures or apparent installation method such as screws through the face. I know this isn't always possible. So i was also thinking it would be nice if i could somehow hide the seams too.

Thanks,
Steve

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Steve Racz
Racz's Handcarved Signs

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James Donahue
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It helps to get down to the question of cause and effect. What usually makes seams show more is uneveness where the two pieces meet. What really helps is to have some control of how the pieces are mounted. Having a board behind each seam is what I've done in the past. Then I carefully tightened each board done snug. Being careful how each board is sanded and coated on the edges helps too.

All probably something you already considered, but it worked for me.

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James Donahue
Donahue Sign Arts
1851 E. Union Valley Rd.
Seymour TN. (865) 577-3365 brushman@nxs.net

Democracy is two wolves and a lamb voting on what's for lunch,
Benjamin Franklin

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Peter
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Si, I'd like to know how to do that 45-degree angle cut...

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Pete M.
Jet Signs
Farmingdale, NY
www.jetsignsoflongisland.com

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KARYN BUSH
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tilt your blade on your table saw and let her rip...a good long fence helps.

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Karyn Bush
Simply Not Ordinary, LLC
Bartlett, NH
603-383-9955
www.snosigns.com
info@snosigns.com

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Pat Phipps
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Be sure to glue the edges to prevent separation and twist. A little glue will do wonders to hide the seams.

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Pat Phipps
Custom Trophy & Design
Glenn Dale. MD
______________________ _
"A Man Don't Learn A Lesson Less It Costs Him Blood or Money "

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Chris Lovelady
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i have curently used the Panel clips to install a sign and was very pleased with the results.

a bisket jointer and some construction adhesive..PL adhesive is flexable and strong and you can get it at Home Depot... elastromeric caulking will keep the seems from cracking open, this caulking is paintable..tool it in with a putty knife.here is the site for the panel clips ..they have installation instructions there..

http://www.panelclip.com/

chris

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"We have been making house calls since 1992"

Chris Lovelady
Vital Signs

NOW WITH 2 LOCATIONS!
Tallahassee, Florida
Thomasville, Ga.

www.vitalsignsllc.com
1-850-893-0674

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Steve Racz
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James - luckily there are nailers in place for the current signs - thanks!

Peter, Karyn - i was sort of wondering that myself - problem solved!

Pat - i used either Titebond III or West Systems epoxy to seal the edges - but you bring up an interesing problem in that applying the edge sealer tends to make the edge less flat if you know what i mean?

Chris - do you think the panel clips are strong enough for a 3/4" piece of MDO 28" x 86"? (there are multiple pieces but the biggest is 28x86)

Thanks,
Steve

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Steve Racz
Racz's Handcarved Signs

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Chris Lovelady
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steve i sure do...this is a remarkable product in my opinion and im going to use agian as much as posible.

chris

--------------------
"We have been making house calls since 1992"

Chris Lovelady
Vital Signs

NOW WITH 2 LOCATIONS!
Tallahassee, Florida
Thomasville, Ga.

www.vitalsignsllc.com
1-850-893-0674

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Mark Neurohr
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Steve,

Order your plywood in 36 foot sheets then cut it down to the size you need.

JUST KIDDING 'OL BUDDY!!

Mark [Smile]

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Mark Neurohr "Ernest"
Paintin' Place
141 Sunnyside Road
Kittanning, PA 16201

724-859-0859
mneurohr3@yahoo.com

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Steve Racz
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Mark,

Now why didn't i think of that!?! [Smile]

I don't think 36 foot sheets comes in 6" thickness though...

Thanks,
Steve

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Steve Racz
Racz's Handcarved Signs

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Amy Brown
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Steve,

As for the panel clips, there is a similar product called Panel Z Clips available from Monarch Metals. They are in NY so I thought they may be closer for you. Panel clips are in CA.

http://www.monarchmetal.com/

I was actually turned on to them by the panelclips people. They are competitors so I thought it was pretty neat that they referred me due to a time constraint I had for shipping.

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Amy Brown
Life Skills 101
Private Address

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Santo
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I first used this product in longer lengths in 1985. The contractor woouldn't cut the sticks to save on the labor costs, just pop 4 lines spaced up the wall and space and the back of the panel(4 x 8 x 3/4 fabric covered birch. It was much too easy.
With scarfed joints and longer clips behind the splices, they will be very hard to see from any distance.

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Santo Brocato
Promotion Graphics & Letters
Spring, TX

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Steve Racz
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Thanks Amy and Santo.

I talked with the panelclip people a few days ago and they are sending me samples. I'm also going to check out Monarch Metal (thanks Amy).

My concern with panel clips was how easy the sign would be to lift off. I'm worried, probably unnecessarily, about wind. Vandalism isn't an issue because the signs will be installed out of reach.

Thanks,
Steve

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Steve Racz
Racz's Handcarved Signs

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